 |
Horizontal impregnation drying production line is a new type of production line newly designed by our company, whose main features are: high production efficiency, more energy-saving and environmental protection, and the production efficiency is 1.5 times of the original production line, which can make the users greatly reduce the production cost. Our company has relevant experience in the production and transformation of natural gas oven, and there are new breakthroughs in thermal energy saving, which can greatly reduce the cost for users.
Unwinding machine → Primary impregnating machine → Primary drying area → Primary cooling machine → Secondary gluing machine → Secondary drying area → Secondary cooling machine → Deskewing machine → Traction machine → Cutting machine → Transportation machine → Stacking lifting table.
| No. | Item | Parameters |
| 1 | Substrate Width | 900～1300mm |
| 2 | Main Raw Material | ≥70g/m2 |
| 3 | Impregnating Material | Melamine Resin |
| 4 | Working Width | 1500mm |
| 5 | Machine Speed | 4～40m/min |
| 6 | Working Speed | 5～35/min |
| 7 | Heating Method | Thermal Oil |
| 8 | Maximum Memperature | 180℃ |
| 9 | Temperature Control Precision | ±1℃ |
Main Dimensions Parameters
| No. | Item | Parameters |
| 1 | Maximum roll diameter | φ1100mm |
| 2 | Maximum roll weight | 1200kg |
| 3 | Substrate mandrel inner diameter | 3’ (φ76mm) |
| 4 | Drying unit length (per section) | 3750mm |
| 5 | Effective drying length | (3+5)×3750=30000mm |
| 6 | Effective drying width | 1400mm |
| 7 | Total length of production line | ～58000mm |
| 8 | Maximum width of production line | ～3000m |
| 9 | Maximum line height | 4500mm |
Power and Energy Parameters
| No. | Item | Parameters |
| 1 | Transmission power | Three-phase 380V,50Hz |
| 2 | Control power supply | Two phase, 220V,50Hz |
| 3 | Total installed capacity | ～120KW |
| 4 | Heating medium | Thermal Oil |
| 5 | Total heat consumption | 600,000 kcal |
| 6 | Compressed air pressure | 0.5～0.7Mpa |
| 7 | Compressed air consumption | ～8m³ |
| 8 | Cooling water consumption | 12m³ |
| 9 | Cooling water supply pressure | 0.2～0.4Mpa |
Traditional Vertical Impregnation vs. Horizontal Secondary Impregnation
Historically, vertical impregnation was the standard method employed in paper manufacturing. While effective, it had its limitations. The advent of horizontal secondary impregnation marked a significant departure from tradition, offering numerous advantages:
Enhanced Efficiency: Horizontal impregnation lines allow for continuous and automated processing, minimizing downtime and optimizing production rates.
Improved Quality Control: The horizontal layout enables better control over the impregnation process, resulting in consistent and high-quality paper products.
Flexibility and Adaptability: These modern production lines are versatile, accommodating a variety of paper types and impregnating materials.
Dryers Horizontal Secondary Impregnation Dryers offer several advantages, including:
Enhanced product durability Improved resistance to environmental factors Uniform impregnation Reduced production time Cost-effectiveness These advantages make impregnation dryers a valuable asset in various industries.
Impregnation dryers find applications in a wide range of industries, such as:
Automotive Electronics Aerospace Construction Medical devices Their versatility and effectiveness make them indispensable in ensuring the quality of products.
1.Are impregnation dryers suitable for small-scale production?
Yes, impregnation dryers can be adapted for small-scale production, offering cost-effective solutions.
2.What types of materials can be impregnated using this process?
A wide range of materials, including wood, metal, and ceramics, can undergo impregnation.
3.Do impregnation dryers have any environmental benefits?
Yes, by reducing waste and enhancing product longevity, impregnation dryers can contribute to sustainability efforts.
4.How often should impregnation dryers undergo maintenance?
Regular maintenance is essential, typically on a quarterly basis, to ensure optimal performance.
5.Can impregnation dryers be customized for specific industry needs?
Yes, impregnation dryers can be tailored to meet the unique requirements of different industries.
Horizontal impregnation drying production line is a new type of production line newly designed by our company, whose main features are: high production efficiency, more energy-saving and environmental protection, and the production efficiency is 1.5 times of the original production line, which can make the users greatly reduce the production cost. Our company has relevant experience in the production and transformation of natural gas oven, and there are new breakthroughs in thermal energy saving, which can greatly reduce the cost for users.
Unwinding machine → Primary impregnating machine → Primary drying area → Primary cooling machine → Secondary gluing machine → Secondary drying area → Secondary cooling machine → Deskewing machine → Traction machine → Cutting machine → Transportation machine → Stacking lifting table.
| No. | Item | Parameters |
| 1 | Substrate Width | 900～1300mm |
| 2 | Main Raw Material | ≥70g/m2 |
| 3 | Impregnating Material | Melamine Resin |
| 4 | Working Width | 1500mm |
| 5 | Machine Speed | 4～40m/min |
| 6 | Working Speed | 5～35/min |
| 7 | Heating Method | Thermal Oil |
| 8 | Maximum Memperature | 180℃ |
| 9 | Temperature Control Precision | ±1℃ |
Main Dimensions Parameters
| No. | Item | Parameters |
| 1 | Maximum roll diameter | φ1100mm |
| 2 | Maximum roll weight | 1200kg |
| 3 | Substrate mandrel inner diameter | 3’ (φ76mm) |
| 4 | Drying unit length (per section) | 3750mm |
| 5 | Effective drying length | (3+5)×3750=30000mm |
| 6 | Effective drying width | 1400mm |
| 7 | Total length of production line | ～58000mm |
| 8 | Maximum width of production line | ～3000m |
| 9 | Maximum line height | 4500mm |
Power and Energy Parameters
| No. | Item | Parameters |
| 1 | Transmission power | Three-phase 380V,50Hz |
| 2 | Control power supply | Two phase, 220V,50Hz |
| 3 | Total installed capacity | ～120KW |
| 4 | Heating medium | Thermal Oil |
| 5 | Total heat consumption | 600,000 kcal |
| 6 | Compressed air pressure | 0.5～0.7Mpa |
| 7 | Compressed air consumption | ～8m³ |
| 8 | Cooling water consumption | 12m³ |
| 9 | Cooling water supply pressure | 0.2～0.4Mpa |
Traditional Vertical Impregnation vs. Horizontal Secondary Impregnation
Historically, vertical impregnation was the standard method employed in paper manufacturing. While effective, it had its limitations. The advent of horizontal secondary impregnation marked a significant departure from tradition, offering numerous advantages:
Enhanced Efficiency: Horizontal impregnation lines allow for continuous and automated processing, minimizing downtime and optimizing production rates.
Improved Quality Control: The horizontal layout enables better control over the impregnation process, resulting in consistent and high-quality paper products.
Flexibility and Adaptability: These modern production lines are versatile, accommodating a variety of paper types and impregnating materials.
Dryers Horizontal Secondary Impregnation Dryers offer several advantages, including:
Enhanced product durability Improved resistance to environmental factors Uniform impregnation Reduced production time Cost-effectiveness These advantages make impregnation dryers a valuable asset in various industries.
Impregnation dryers find applications in a wide range of industries, such as:
Automotive Electronics Aerospace Construction Medical devices Their versatility and effectiveness make them indispensable in ensuring the quality of products.
1.Are impregnation dryers suitable for small-scale production?
Yes, impregnation dryers can be adapted for small-scale production, offering cost-effective solutions.
2.What types of materials can be impregnated using this process?
A wide range of materials, including wood, metal, and ceramics, can undergo impregnation.
3.Do impregnation dryers have any environmental benefits?
Yes, by reducing waste and enhancing product longevity, impregnation dryers can contribute to sustainability efforts.
4.How often should impregnation dryers undergo maintenance?
Regular maintenance is essential, typically on a quarterly basis, to ensure optimal performance.
5.Can impregnation dryers be customized for specific industry needs?
Yes, impregnation dryers can be tailored to meet the unique requirements of different industries.
