This Melamine Paper impregnation line typically involves a horizontal configuration where the paper is fed through a series of rollers and baths containing melamine resin. The process involves saturating the paper with the resin to ensure even coating and impregnation throughout the paper substrate. Once impregnated, the paper is cured to harden the resin, resulting in a durable and decorative surface layer.
The Two Stage Horizontal Impregnation and Coating Line for melamine paper impregnation is a specialized production setup used in the manufacturing of melamine-impregnated paper, typically employed in the fabrication of laminate surfaces for furniture, countertops, and flooring.
The horizontal impregnating and coating line is used for making overlays and melamine decorative papers for LPL/HPL and fortified floor. It also can make Concrete Shuttering Board Overlay (PSF).
The unwinder is a crucial component of the melamine paper impregnation line. Its primary function is to take the paper through the impregnation and coating process and then wind it into rolls for subsequent manufacturing steps. The design and performance of the unwinder directly impact the efficiency and quality of the entire production line. When selecting and operating the unwinder, factors such as paper width, thickness, and the process requirements of the production line must be considered to ensure a smooth production flow and high-quality end products.
The impregnation device is a vital component in a melamine paper impregnation line. Its primary role is to saturate the paper with melamine resin, ensuring proper coating and impregnation.The impregnation device must be designed and operated with precision to achieve uniform impregnation across the paper surface. Factors such as resin viscosity, temperature control, and application pressure are carefully monitored to guarantee the quality and consistency of the impregnated paper, contributing to the production of high-quality melamine laminates or related products.
No | Item | Parameter |
1 | Raw Paper | Decorative,Kraft,Balance,Overlay Paper |
2 | Raw Width | 4-8 Feet |
3 | Resin Typre | UF/MF/PF |
4 | Working Speed | 10-100m/min |
5 | Heating Medium | Natural Gas/Thermal Oil |
HallMark Uses state-of-the-art software programs, such as Siemens、ABB and Schneider
The comfort touch panels of melamine paper impregnation line are displaying all important data of the plant at a glance and provide quick access to all process parameters. The process masks are continuously focused on the process and in case of a problem or interruption a high volume of information can be provided, in order to localize the reason for the disturbance. Moreover Rigo has got a new remote maintenance concept with simplified software, which improves maintenance and troubleshooting.
16+ Years experience in manufacturing paper impregnation line.
15% Energy Saving.
Provide a complete solution for the installation and design of the entire dip line.
Raw material procurement, glue formulation and production skills training.
Equipment maintenance, technical support and other after-sales services ensure long-term stable operation of the production line.
Accuracy Resin Pick-Up
This is particularly relevant in industries where materials are impregnated or coated with resin, such as in the production of composite materials, laminates, or melamine-coated papers.
Multi-point Web Tension Control
refers to a system or method used in web processing industries, such as printing, converting, or packaging, where a continuous material (web) is being transported through various points in a machine. Maintaining consistent tension across multiple points is crucial for achieving high-quality results and preventing defects in the final product.
Cut-to-Mark System
In a melamine paper impregnation line, where sheets of paper are impregnated with melamine resin for use in laminates or other applications, a "Cut-to-Mark" system could refer to a technology or process where the cutting of the material is synchronized with specific marks or patterns on the paper. This synchronization ensures accurate and precise cutting, aligning with the desired dimensions or designs.
High Efficiency and Energy Saving Dryer
Implementing heat recovery systems can capture and reuse excess heat generated during the drying process. This can significantly improve overall energy efficiency by recycling heat within the system.
Optimized Airflow and Ventilation
Design the drying system with optimized airflow to ensure uniform drying across the material. Proper ventilation systems can prevent heat loss and enhance the efficiency of the drying process.
As a leader in wood-based panel production line and Decorative panel production line、New Material Machine.HallMark has successfully provided customized one-stop services for small and large brands for more than 16 years with our rich expertise and know-how.
Our well-established factory in Jiangsu Province, China and sales offices are located all over the world. We are passionate about our business and continue to push the limits of technology to provide quality, innovative and environmentally friendly product solutions to our many customers.