 |
A particle board production line is a manufacturing process that produces engineered wood panels made from wood particles, such as wood chips, sawdust, and wood shavings. The particle board is a composite panel that is used in a variety of applications, such as furniture, flooring, and building materials.
The production line typically starts with the raw material, which is wood particles. These wood particles are first sorted and cleaned to remove any impurities and unwanted materials. The wood particles are then dried to a specific moisture content to ensure consistency in the final product.
Raw material → Drum-Planing → Disc Chipper → Shavings Drying → Virbrating Screen → Glue Mixing Machine → Paving Machine → Pre-press Machine → Hot Press → Cooling Board → Saw Cutting → Sanding Section
7.Paving Machine Equipment for paving and forming the shavings after sizing. Requirements: Uniform paving, symmetrical structure, and reasonable distribution of shavings in the surface core layer
Generally, the core layer is 1/2~3/4 of the total amount, and the upper and lower surface layers are 1/8~1/4.
As the thickness of the sheet increases, the content of the surface layer decreases.
11.Sawing Machine
Trim the horizontal/longitudinal side of the board to make the board of the required specification.
| Name | Item | Parameters |
Moisture Content | Multi-layer periodic type | single-layer board 9~14% |
| Three-layer board middle layer 9~12% | ||
| Continuous crawler | 9~11% | |
Unit pressure | Density below 0.4g/cm3 | 0.2~0.7Mpa |
| Density 0.4g/cm3~0.85 | 0.7~2.5Mpa | |
| Density above 0.85 | 2.5~7Mpa | |
| Temperature | Urea-formaldehyde glue | 110~140℃ |
| Phenolic glue | 140~155℃ | |
| Time | Resin glue | 0.7~1min/nmm board thickness |
Cost-effective: Particle board production lines are cost-effective compared to other wood-based panels, such as plywood and MDF. They are made from wood waste and low-quality logs, making them an affordable alternative.
Environmentally friendly: Particle board production lines use wood waste, reducing the amount of wood that goes to landfills. Additionally, some manufacturers use eco-friendly adhesives that have lower emissions of formaldehyde.
Versatile: Particle board can be used in a variety of applications, including furniture, flooring, cabinetry, and construction.
Consistency: Particle board production lines use advanced technology to ensure consistency in the thickness and density of the panels, ensuring quality.
Customizable: Particle board production lines can produce panels in different sizes, thicknesses, and grades to meet the specific needs of the customers.
Easy to work with: Particle board is easy to cut, drill, and shape, making it a popular choice for DIY projects.
Durable: Particle board is strong and durable, making it suitable for use in a variety of applications.
Particle Board
Particle Board
Particle Board
Quality control guarantees that each particle board leaving the production line is free from defects, possesses optimal structural integrity, and adheres to dimensional accuracy. Subpar quality can lead to product recalls, dissatisfied customers, and reputational damage. Hence, quality control directly influences both profitability and customer trust.
Raw Material Inspection
The foundation of quality begins with inspecting incoming raw materials. Wood particles must meet specific size, moisture, and contamination criteria to ensure uniformity in the final product.
Particle Formation Process
The process of forming particles involves blending wood chips, resin, and additives. Monitoring this process in terms of temperature, pressure, and mixture ratios is vital to prevent inconsistencies.
Binding and Pressing Phase
During binding and pressing, where particles are compressed and heated, adherence to optimal temperature and pressure profiles is critical. Deviations can result in weakened boards or uneven surfaces.
Surface Finishing and Cutting
Surface finishing not only enhances the board's aesthetic appeal but also influences its durability. Precision cutting and sanding must be carried out while maintaining uniform thickness.
Automated Inspection Systems
Automated optical inspection systems use advanced cameras and AI algorithms to detect imperfections like surface irregularities, cracks, and voids. This real-time assessment ensures defects are caught before they compromise product quality.
Data Analytics for Defect Detection
Data analytics play a crucial role in identifying patterns of defects. By analyzing historical data, manufacturers can pinpoint the root causes of defects and implement preventive measures.
Human Expertise in the Loop
While automation is key, human expertise remains invaluable. Skilled operators can make real-time judgments and fine-tune machinery to respond to unique challenges that automated systems might miss.
Maintaining Consistency and Compliance
Strict adherence to quality control protocols maintains consistency in product quality and ensures compliance with industry standards. Regular audits and inspections guarantee the production line is aligned with regulatory requirements.
1.Rich Experience and Professional Design
We have 19 years experience in Woodworking industry,also has many years exporting experience. Each equipment location,passage will be designed reasonably to meet safety production.
2.Competitive Price
HallMark has own factory,with the same configuration,the price is competitive.And we are familiar with the Chinese market,our suppliers provide high-quality cost-effective accessories.
3.Timely After-sale Service
We have over 15 skilled technicians engineers, 26 after-sales engineers will be sent to the customer's factory to assist in the installation and debugging of the Whole production line until it runs well,and asked for quick responses to customer questions within 8 hours.
4.One-stop Solution
We provide one-stop service, including market analysis and professional technical consultation,Short Cycle Press Line, Paper Impregnation Production Line, Wood Based Panel Production Line, Raw materials ,Equipment installation, personnel training,Professional after-sales service team,Renovation of old equipment,make turnkey projects.
5.Quality Control
Strict quality control of equipment in production and before leaving the factory, and a complete quality management system for purchased parts.Customers are always welcome to make videos or come to the factory to know the production status.
6.Customized
HallMark's engineer team will design the layout according to customer’s factory space and production requirements.
1.What is particle board?
A: Particle board is an engineered wood product made from wood chips, sawmill shavings, or even sawdust, and a synthetic resin or binder. It is widely used in furniture, cabinetry, and construction applications.
2.What is a particle board production line?
A: A particle board production line is a manufacturing process that transforms raw materials, such as wood chips, into particle boards using a series of machines and equipment.
3.What are the main machines used in a particle board production line?
A: The main machines used in a particle board production line include a chipper, a dryer, a glue blender, a forming machine, a hot press, a cooling line, a sanding machine, and a trimming saw.
4. What is the process of particle board production?
A: The process of particle board production involves the following steps: raw material preparation, chipper processing, drying, blending of adhesive, forming and pressing, cooling, sanding, and trimming.
5.What are the advantages of particle board?
A: Particle board is a cost-effective alternative to solid wood and has several advantages, including being lightweight, easy to work with, and available in various thicknesses and sizes.
6.What are the disadvantages of particle board?
A: Particle board has some disadvantages, including being less durable and less moisture-resistant than solid wood, and it can emit formaldehyde and other volatile organic compounds (VOCs).
A particle board production line is a manufacturing process that produces engineered wood panels made from wood particles, such as wood chips, sawdust, and wood shavings. The particle board is a composite panel that is used in a variety of applications, such as furniture, flooring, and building materials.
The production line typically starts with the raw material, which is wood particles. These wood particles are first sorted and cleaned to remove any impurities and unwanted materials. The wood particles are then dried to a specific moisture content to ensure consistency in the final product.
Raw material → Drum-Planing → Disc Chipper → Shavings Drying → Virbrating Screen → Glue Mixing Machine → Paving Machine → Pre-press Machine → Hot Press → Cooling Board → Saw Cutting → Sanding Section
7.Paving Machine Equipment for paving and forming the shavings after sizing. Requirements: Uniform paving, symmetrical structure, and reasonable distribution of shavings in the surface core layer
Generally, the core layer is 1/2~3/4 of the total amount, and the upper and lower surface layers are 1/8~1/4.
As the thickness of the sheet increases, the content of the surface layer decreases.
11.Sawing Machine
Trim the horizontal/longitudinal side of the board to make the board of the required specification.
| Name | Item | Parameters |
Moisture Content | Multi-layer periodic type | single-layer board 9~14% |
| Three-layer board middle layer 9~12% | ||
| Continuous crawler | 9~11% | |
Unit pressure | Density below 0.4g/cm3 | 0.2~0.7Mpa |
| Density 0.4g/cm3~0.85 | 0.7~2.5Mpa | |
| Density above 0.85 | 2.5~7Mpa | |
| Temperature | Urea-formaldehyde glue | 110~140℃ |
| Phenolic glue | 140~155℃ | |
| Time | Resin glue | 0.7~1min/nmm board thickness |
Cost-effective: Particle board production lines are cost-effective compared to other wood-based panels, such as plywood and MDF. They are made from wood waste and low-quality logs, making them an affordable alternative.
Environmentally friendly: Particle board production lines use wood waste, reducing the amount of wood that goes to landfills. Additionally, some manufacturers use eco-friendly adhesives that have lower emissions of formaldehyde.
Versatile: Particle board can be used in a variety of applications, including furniture, flooring, cabinetry, and construction.
Consistency: Particle board production lines use advanced technology to ensure consistency in the thickness and density of the panels, ensuring quality.
Customizable: Particle board production lines can produce panels in different sizes, thicknesses, and grades to meet the specific needs of the customers.
Easy to work with: Particle board is easy to cut, drill, and shape, making it a popular choice for DIY projects.
Durable: Particle board is strong and durable, making it suitable for use in a variety of applications.
Particle Board
Particle Board
Particle Board
Quality control guarantees that each particle board leaving the production line is free from defects, possesses optimal structural integrity, and adheres to dimensional accuracy. Subpar quality can lead to product recalls, dissatisfied customers, and reputational damage. Hence, quality control directly influences both profitability and customer trust.
Raw Material Inspection
The foundation of quality begins with inspecting incoming raw materials. Wood particles must meet specific size, moisture, and contamination criteria to ensure uniformity in the final product.
Particle Formation Process
The process of forming particles involves blending wood chips, resin, and additives. Monitoring this process in terms of temperature, pressure, and mixture ratios is vital to prevent inconsistencies.
Binding and Pressing Phase
During binding and pressing, where particles are compressed and heated, adherence to optimal temperature and pressure profiles is critical. Deviations can result in weakened boards or uneven surfaces.
Surface Finishing and Cutting
Surface finishing not only enhances the board's aesthetic appeal but also influences its durability. Precision cutting and sanding must be carried out while maintaining uniform thickness.
Automated Inspection Systems
Automated optical inspection systems use advanced cameras and AI algorithms to detect imperfections like surface irregularities, cracks, and voids. This real-time assessment ensures defects are caught before they compromise product quality.
Data Analytics for Defect Detection
Data analytics play a crucial role in identifying patterns of defects. By analyzing historical data, manufacturers can pinpoint the root causes of defects and implement preventive measures.
Human Expertise in the Loop
While automation is key, human expertise remains invaluable. Skilled operators can make real-time judgments and fine-tune machinery to respond to unique challenges that automated systems might miss.
Maintaining Consistency and Compliance
Strict adherence to quality control protocols maintains consistency in product quality and ensures compliance with industry standards. Regular audits and inspections guarantee the production line is aligned with regulatory requirements.
1.Rich Experience and Professional Design
We have 19 years experience in Woodworking industry,also has many years exporting experience. Each equipment location,passage will be designed reasonably to meet safety production.
2.Competitive Price
HallMark has own factory,with the same configuration,the price is competitive.And we are familiar with the Chinese market,our suppliers provide high-quality cost-effective accessories.
3.Timely After-sale Service
We have over 15 skilled technicians engineers, 26 after-sales engineers will be sent to the customer's factory to assist in the installation and debugging of the Whole production line until it runs well,and asked for quick responses to customer questions within 8 hours.
4.One-stop Solution
We provide one-stop service, including market analysis and professional technical consultation,Short Cycle Press Line, Paper Impregnation Production Line, Wood Based Panel Production Line, Raw materials ,Equipment installation, personnel training,Professional after-sales service team,Renovation of old equipment,make turnkey projects.
5.Quality Control
Strict quality control of equipment in production and before leaving the factory, and a complete quality management system for purchased parts.Customers are always welcome to make videos or come to the factory to know the production status.
6.Customized
HallMark's engineer team will design the layout according to customer’s factory space and production requirements.
1.What is particle board?
A: Particle board is an engineered wood product made from wood chips, sawmill shavings, or even sawdust, and a synthetic resin or binder. It is widely used in furniture, cabinetry, and construction applications.
2.What is a particle board production line?
A: A particle board production line is a manufacturing process that transforms raw materials, such as wood chips, into particle boards using a series of machines and equipment.
3.What are the main machines used in a particle board production line?
A: The main machines used in a particle board production line include a chipper, a dryer, a glue blender, a forming machine, a hot press, a cooling line, a sanding machine, and a trimming saw.
4. What is the process of particle board production?
A: The process of particle board production involves the following steps: raw material preparation, chipper processing, drying, blending of adhesive, forming and pressing, cooling, sanding, and trimming.
5.What are the advantages of particle board?
A: Particle board is a cost-effective alternative to solid wood and has several advantages, including being lightweight, easy to work with, and available in various thicknesses and sizes.
6.What are the disadvantages of particle board?
A: Particle board has some disadvantages, including being less durable and less moisture-resistant than solid wood, and it can emit formaldehyde and other volatile organic compounds (VOCs).
